7 :Tags: Tektronics, 2445, analog scope, repair, test equipment |
7 :Tags: Tektronics, 2445, analog scope, repair, test equipment |
8 :series: Tek2445 PSU repair |
8 :series: Tek2445 PSU repair |
9 :series_index: 2 |
9 :series_index: 2 |
10 |
10 |
11 After a `quick repair of the PSU of my Tek 2445 |
11 After a `quick repair of the PSU of my Tek 2445 |
12 <{filename}/TeK2445.rst>`_, I've started a more systematic replacement |
12 <{static}/TeK2445.rst>`_, I've started a more systematic replacement |
13 of the capacitors. |
13 of the capacitors. |
14 |
14 |
15 .. image:: {filename}/images/tek2445/psu_caps_replaced.jpg |
15 .. image:: {static}/images/tek2445/psu_caps_replaced.jpg |
16 :alt: Tek2445 PSU Caps being replaced. |
16 :alt: Tek2445 PSU Caps being replaced. |
17 |
17 |
18 But I was also a bit worried because of a dirty noise coming from the |
18 But I was also a bit worried because of a dirty noise coming from the |
19 preregulator area. |
19 preregulator area. |
20 |
20 |
44 very hot as soon as the main oscillator starts up. A bit strange, |
44 very hot as soon as the main oscillator starts up. A bit strange, |
45 since the capacitor C1071 seems fine (I do not have a ESR meter, but |
45 since the capacitor C1071 seems fine (I do not have a ESR meter, but |
46 hey, there is no way higher ESR could lead to overcurrent flowing |
46 hey, there is no way higher ESR could lead to overcurrent flowing |
47 through this resistor). |
47 through this resistor). |
48 |
48 |
49 .. image:: {filename}/images/tek2445/psu_prereg.png |
49 .. image:: {static}/images/tek2445/psu_prereg.png |
50 :alt: Schematic of the preregulator of teh Tek2445 |
50 :alt: Schematic of the preregulator of teh Tek2445 |
51 |
51 |
52 But powering up and down the PSU again and again, with its freaking |
52 But powering up and down the PSU again and again, with its freaking |
53 and noisy switching problem, finally killed the MOSFET (IRF820) power |
53 and noisy switching problem, finally killed the MOSFET (IRF820) power |
54 transistors (Q1050, Q1060 and Q1070) producing flames. The plastic |
54 transistors (Q1050, Q1060 and Q1070) producing flames. The plastic |
55 protection on Q1060 directed all the heat directly on the poor LR1060 |
55 protection on Q1060 directed all the heat directly on the poor LR1060 |
56 which exploded as well... Which is a problem since I do not know the |
56 which exploded as well... Which is a problem since I do not know the |
57 exact specifications of the device; the service manual do not give the |
57 exact specifications of the device; the service manual do not give the |
58 value of the resistor in parallel with the 2.5µH inductance. |
58 value of the resistor in parallel with the 2.5µH inductance. |
59 |
59 |
60 .. image:: {filename}/images/tek2445/dead_transistors.jpg |
60 .. image:: {static}/images/tek2445/dead_transistors.jpg |
61 :alt: Q1050, 1060 and Q1070 are dead. |
61 :alt: Q1050, 1060 and Q1070 are dead. |
62 |
62 |
63 For now, I've picked up a 3W 100Ω resistor and I've made a self by |
63 For now, I've picked up a 3W 100Ω resistor and I've made a self by |
64 hand. As I don't have a RLC meter, I don't known its exact value so |
64 hand. As I don't have a RLC meter, I don't known its exact value so |
65 I've took a few measures of its impedance at several frequencies, and |
65 I've took a few measures of its impedance at several frequencies, and |
75 that worries me a bit is the much lower Rds value (0.4Ω versus 3Ω for |
75 that worries me a bit is the much lower Rds value (0.4Ω versus 3Ω for |
76 the IRF820). Means higher peak currents. Q1030 and R1052 also |
76 the IRF820). Means higher peak currents. Q1030 and R1052 also |
77 died. The transistor is a 2N3905 (which I don't have around either) so |
77 died. The transistor is a 2N3905 (which I don't have around either) so |
78 I've replaced it with a bigger TIP32C. |
78 I've replaced it with a bigger TIP32C. |
79 |
79 |
80 .. image:: {filename}/images/tek2445/beafier_transistors.jpg |
80 .. image:: {static}/images/tek2445/beafier_transistors.jpg |
81 :alt: Beafier replacement rtansistors, and a handmade coil. |
81 :alt: Beafier replacement rtansistors, and a handmade coil. |
82 |
82 |
83 From there, I began to check most of the components in this |
83 From there, I began to check most of the components in this |
84 preregulator part of the PSU before even attempting to apply power. |
84 preregulator part of the PSU before even attempting to apply power. |
85 |
85 |
87 of U1030), by powering it with my new old Lambda linear power |
87 of U1030), by powering it with my new old Lambda linear power |
88 supply. Applying power at the leads of C1025, I could also check the |
88 supply. Applying power at the leads of C1025, I could also check the |
89 behavior of the Q1020/Q1021 stage. Their purpose is to regulate the |
89 behavior of the Q1020/Q1021 stage. Their purpose is to regulate the |
90 supply voltage for the U1030 main oscillator. |
90 supply voltage for the U1030 main oscillator. |
91 |
91 |
92 .. image:: {filename}/images/tek2445/psu_prereg_test.jpg |
92 .. image:: {static}/images/tek2445/psu_prereg_test.jpg |
93 :alt: Testing the main control oscillator. |
93 :alt: Testing the main control oscillator. |
94 |
94 |
95 At power-up time, when the oscillator has not yet started, R1020 fill |
95 At power-up time, when the oscillator has not yet started, R1020 fill |
96 C1025 from the input high voltage DC. When the voltage on C1025 |
96 C1025 from the input high voltage DC. When the voltage on C1025 |
97 reaches about 21V, Q1021 is activated, powering U1030 (from C1025), |
97 reaches about 21V, Q1021 is activated, powering U1030 (from C1025), |