content/TeK2445_2.rst

changeset 115
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parent 45
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child 128
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114:33cd55d481ba 115:6b6e13653348
7 :Tags: Tektronics, 2445, analog scope, repair, test equipment 7 :Tags: Tektronics, 2445, analog scope, repair, test equipment
8 :series: Tek2445 PSU repair 8 :series: Tek2445 PSU repair
9 :series_index: 2 9 :series_index: 2
10 10
11 After a `quick repair of the PSU of my Tek 2445 11 After a `quick repair of the PSU of my Tek 2445
12 <{filename}/TeK2445.rst>`_, I've started a more systematic replacement 12 <{static}/TeK2445.rst>`_, I've started a more systematic replacement
13 of the capacitors. 13 of the capacitors.
14 14
15 .. image:: {filename}/images/tek2445/psu_caps_replaced.jpg 15 .. image:: {static}/images/tek2445/psu_caps_replaced.jpg
16 :alt: Tek2445 PSU Caps being replaced. 16 :alt: Tek2445 PSU Caps being replaced.
17 17
18 But I was also a bit worried because of a dirty noise coming from the 18 But I was also a bit worried because of a dirty noise coming from the
19 preregulator area. 19 preregulator area.
20 20
44 very hot as soon as the main oscillator starts up. A bit strange, 44 very hot as soon as the main oscillator starts up. A bit strange,
45 since the capacitor C1071 seems fine (I do not have a ESR meter, but 45 since the capacitor C1071 seems fine (I do not have a ESR meter, but
46 hey, there is no way higher ESR could lead to overcurrent flowing 46 hey, there is no way higher ESR could lead to overcurrent flowing
47 through this resistor). 47 through this resistor).
48 48
49 .. image:: {filename}/images/tek2445/psu_prereg.png 49 .. image:: {static}/images/tek2445/psu_prereg.png
50 :alt: Schematic of the preregulator of teh Tek2445 50 :alt: Schematic of the preregulator of teh Tek2445
51 51
52 But powering up and down the PSU again and again, with its freaking 52 But powering up and down the PSU again and again, with its freaking
53 and noisy switching problem, finally killed the MOSFET (IRF820) power 53 and noisy switching problem, finally killed the MOSFET (IRF820) power
54 transistors (Q1050, Q1060 and Q1070) producing flames. The plastic 54 transistors (Q1050, Q1060 and Q1070) producing flames. The plastic
55 protection on Q1060 directed all the heat directly on the poor LR1060 55 protection on Q1060 directed all the heat directly on the poor LR1060
56 which exploded as well... Which is a problem since I do not know the 56 which exploded as well... Which is a problem since I do not know the
57 exact specifications of the device; the service manual do not give the 57 exact specifications of the device; the service manual do not give the
58 value of the resistor in parallel with the 2.5µH inductance. 58 value of the resistor in parallel with the 2.5µH inductance.
59 59
60 .. image:: {filename}/images/tek2445/dead_transistors.jpg 60 .. image:: {static}/images/tek2445/dead_transistors.jpg
61 :alt: Q1050, 1060 and Q1070 are dead. 61 :alt: Q1050, 1060 and Q1070 are dead.
62 62
63 For now, I've picked up a 3W 100Ω resistor and I've made a self by 63 For now, I've picked up a 3W 100Ω resistor and I've made a self by
64 hand. As I don't have a RLC meter, I don't known its exact value so 64 hand. As I don't have a RLC meter, I don't known its exact value so
65 I've took a few measures of its impedance at several frequencies, and 65 I've took a few measures of its impedance at several frequencies, and
75 that worries me a bit is the much lower Rds value (0.4Ω versus 3Ω for 75 that worries me a bit is the much lower Rds value (0.4Ω versus 3Ω for
76 the IRF820). Means higher peak currents. Q1030 and R1052 also 76 the IRF820). Means higher peak currents. Q1030 and R1052 also
77 died. The transistor is a 2N3905 (which I don't have around either) so 77 died. The transistor is a 2N3905 (which I don't have around either) so
78 I've replaced it with a bigger TIP32C. 78 I've replaced it with a bigger TIP32C.
79 79
80 .. image:: {filename}/images/tek2445/beafier_transistors.jpg 80 .. image:: {static}/images/tek2445/beafier_transistors.jpg
81 :alt: Beafier replacement rtansistors, and a handmade coil. 81 :alt: Beafier replacement rtansistors, and a handmade coil.
82 82
83 From there, I began to check most of the components in this 83 From there, I began to check most of the components in this
84 preregulator part of the PSU before even attempting to apply power. 84 preregulator part of the PSU before even attempting to apply power.
85 85
87 of U1030), by powering it with my new old Lambda linear power 87 of U1030), by powering it with my new old Lambda linear power
88 supply. Applying power at the leads of C1025, I could also check the 88 supply. Applying power at the leads of C1025, I could also check the
89 behavior of the Q1020/Q1021 stage. Their purpose is to regulate the 89 behavior of the Q1020/Q1021 stage. Their purpose is to regulate the
90 supply voltage for the U1030 main oscillator. 90 supply voltage for the U1030 main oscillator.
91 91
92 .. image:: {filename}/images/tek2445/psu_prereg_test.jpg 92 .. image:: {static}/images/tek2445/psu_prereg_test.jpg
93 :alt: Testing the main control oscillator. 93 :alt: Testing the main control oscillator.
94 94
95 At power-up time, when the oscillator has not yet started, R1020 fill 95 At power-up time, when the oscillator has not yet started, R1020 fill
96 C1025 from the input high voltage DC. When the voltage on C1025 96 C1025 from the input high voltage DC. When the voltage on C1025
97 reaches about 21V, Q1021 is activated, powering U1030 (from C1025), 97 reaches about 21V, Q1021 is activated, powering U1030 (from C1025),

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