content/hp8662a_2.rst

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2 HP8662A Synthetized Signal Generator - Part 2
3 ===============================================
4
5 :Author: David Douard
6 :Category: Electronics
7 :Tags: HP8662A, repair, test equipment, HP, Generator, RF
8 :series: HP 8662A
9 :series_index: 2
10
11 This is the part 2 on my series about my HP 8662A Signal Generator.
12 After fixing the PSU, several more problems needed to be addressed:
13
14 - a few sloppy keys on the keypad,
15 - the know did not work at all,
16 - and more importantly, some very unpleasant spectrums at some frequencies
17 (covered in part 3).
18
19
20 Keypad
21 ======
22
23 The keypad was, as allways with HP devices from this period, very hard and
24 "clunky" for most keys but 2.
25
26 No surprise: these keys were missing their famous (well, for some at least) spring:
27
28 .. image:: {filename}images/hp8662a/key_missing_springs.jpg
29 :class: image-process-large-photo
30
31 As you can (not) see, the "Status" key as well as the "Increment Set" key have
32 no spring at all.
33
34 While I was cleaning the unit, I've been half-lucky and found one of the 2
35 missing springs. But I had to figure a solution for the other missing one.
36
37 I thought about:
38
39 - buying a replacement key: the ones I found are ridiculously expensite,
40 - buying a front panel for an HP gear from this era: might be a reasonable approach,
41 - looking for ready made springs: could not find,
42 - asking some custom made ones from a company making springs: got a few
43 responses, one of them quite reasonable even for small quantities (between 3
44 to 5€ each).
45
46 While I was looking for a solution, I also gave a try to a simple solution: cut
47 a replacement "spring" from a plastic wrap. I tried several wraps (of several
48 widths), and I found one that seems to work just fine, and the feeling is about
49 the same as original keys:
50
51 .. image:: {filename}images/hp8662a/key_hack.jpeg
52 :class: image-process-large-photo
53
54 .. image:: {filename}images/hp8662a/key_hack_anim.gif
55
56 I cleaned all keys using some deoxit contact cleaner which also lubricated
57 those noisy springs making the keys nice ans smooth again.
58
59
60 Rotary encoder
61 ==============
62
63 The rotary encoder was not working at all, and once again, a classical failure
64 for those old HP gears: the small bulb used as light source for the optical
65 encoder was dead.
66
67 I tried to replace it with a 3mm LED I had in my junk box, but it did not work,
68 so I bought a few replacement bulbs on ebay, and sure enough, the encoder is
69 now working ok (not perfectly, there are some missed steps: there are two small
70 screws that look like adjustment screws, but I'm not sure how to tune them).
71
72 .. image:: {filename}images/hp8662a/encoder.jpeg
73 :class: image-process-large-photo

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