24 - battery capacity test mode: in this mode, you set the discharge |
24 - battery capacity test mode: in this mode, you set the discharge |
25 current and the lower voltage limit at which the discharge test |
25 current and the lower voltage limit at which the discharge test |
26 stops. It displays the total discharged capacitu (in Ah) and energy |
26 stops. It displays the total discharged capacitu (in Ah) and energy |
27 (in Wh). |
27 (in Wh). |
28 |
28 |
29 .. image:: {filename}images/ZPB30A1/zpb30a1.jpg |
29 .. image:: {static}images/ZPB30A1/zpb30a1.jpg |
30 :alt: Overall view of the ZPB30A1 electronic load |
30 :alt: Overall view of the ZPB30A1 electronic load |
31 |
31 |
32 The device looks pretty nice and reasonably well built. It can do 4 |
32 The device looks pretty nice and reasonably well built. It can do 4 |
33 wire measurements. |
33 wire measurements. |
34 |
34 |
35 The device itself is built around a single ST W60N10 N channel MOS |
35 The device itself is built around a single ST W60N10 N channel MOS |
36 transistor (100V, 60A, 200W) and a STM8S005K6 microcontroller. |
36 transistor (100V, 60A, 200W) and a STM8S005K6 microcontroller. |
37 |
37 |
38 .. image:: {filename}images/ZPB30A1/zpb30a1_board.jpg |
38 .. image:: {static}images/ZPB30A1/zpb30a1_board.jpg |
39 :alt: Main PCB of the ZPB30A1 electronic load |
39 :alt: Main PCB of the ZPB30A1 electronic load |
40 |
40 |
41 The shunt resistor is a 10mΩ wire. A very small value that explains |
41 The shunt resistor is a 10mΩ wire. A very small value that explains |
42 the rather big minimal current of 200mA (which means a voltage drop as |
42 the rather big minimal current of 200mA (which means a voltage drop as |
43 low as 2mV). |
43 low as 2mV). |
44 |
44 |
45 .. image:: {filename}images/ZPB30A1/zpb30a1_mosfet.jpg |
45 .. image:: {static}images/ZPB30A1/zpb30a1_mosfet.jpg |
46 :alt: Main transistor of the ZPB30A1 electronic load |
46 :alt: Main transistor of the ZPB30A1 electronic load |
47 |
47 |
48 One nice thing with this device is the fact that every component value |
48 One nice thing with this device is the fact that every component value |
49 is written on the PCB: no need to use the magnifier to read the SMD |
49 is written on the PCB: no need to use the magnifier to read the SMD |
50 parts values. |
50 parts values. |
51 |
51 |
52 The bottom side of the PCB is pretty empty besides the ground plane. |
52 The bottom side of the PCB is pretty empty besides the ground plane. |
53 |
53 |
54 .. image:: {filename}images/ZPB30A1/zpb30a1_bottom.jpg |
54 .. image:: {static}images/ZPB30A1/zpb30a1_bottom.jpg |
55 :alt: Bottom side of the PCB of the ZPB30A1 electronic load |
55 :alt: Bottom side of the PCB of the ZPB30A1 electronic load |
56 |
56 |
57 |
57 |
58 The most annoying thing is the minimum current of 200mA, which pretty |
58 The most annoying thing is the minimum current of 200mA, which pretty |
59 hight. It's obviously not designed for small battery or PSU |
59 hight. It's obviously not designed for small battery or PSU |
78 |
78 |
79 So I've probed a bit to see if there are any signals. |
79 So I've probed a bit to see if there are any signals. |
80 |
80 |
81 The overall (messy) setup was: |
81 The overall (messy) setup was: |
82 |
82 |
83 .. image:: {filename}images/ZPB30A1/overall_setup.jpg |
83 .. image:: {static}images/ZPB30A1/overall_setup.jpg |
84 :alt: Overall testing setup for the ZPB30A1. |
84 :alt: Overall testing setup for the ZPB30A1. |
85 |
85 |
86 During this test, the electronic load was sunking almost 1A at 30V, |
86 During this test, the electronic load was sunking almost 1A at 30V, |
87 thus dissipating around 30W. The MOSFET transistor was getting a bit |
87 thus dissipating around 30W. The MOSFET transistor was getting a bit |
88 hot. I measured 65°C with my cheap IR thermometer. |
88 hot. I measured 65°C with my cheap IR thermometer. |
90 The F pin shows a square signal at 50kHz, and there is some activity on |
90 The F pin shows a square signal at 50kHz, and there is some activity on |
91 the T pin. I've used my new Rigol DS1054Z scope to try to find out if |
91 the T pin. I've used my new Rigol DS1054Z scope to try to find out if |
92 the signal is meaningful. And after playing a bit with the Serial |
92 the signal is meaningful. And after playing a bit with the Serial |
93 decoder, I finally found that: |
93 decoder, I finally found that: |
94 |
94 |
95 .. image:: {filename}images/ZPB30A1/DS1Z_serial.png |
95 .. image:: {static}images/ZPB30A1/DS1Z_serial.png |
96 :alt: Serial signal on the T pin. |
96 :alt: Serial signal on the T pin. |
97 |
97 |
98 When the ZPB30A1 was actually set up like this: |
98 When the ZPB30A1 was actually set up like this: |
99 |
99 |
100 .. image:: {filename}images/ZPB30A1/zpb30a1_setup.jpg |
100 .. image:: {static}images/ZPB30A1/zpb30a1_setup.jpg |
101 :alt: Testing setup for the ZPB30A1. |
101 :alt: Testing setup for the ZPB30A1. |
102 |
102 |
103 So the measured voltage is constantly written on the serial port at |
103 So the measured voltage is constantly written on the serial port at |
104 115200 baud, 8N1. The third value is 1 when it is normally operating, |
104 115200 baud, 8N1. The third value is 1 when it is normally operating, |
105 and 0 when the voltage is below the limit. |
105 and 0 when the voltage is below the limit. |