content/ZPB30A1.rst

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24 - battery capacity test mode: in this mode, you set the discharge 24 - battery capacity test mode: in this mode, you set the discharge
25 current and the lower voltage limit at which the discharge test 25 current and the lower voltage limit at which the discharge test
26 stops. It displays the total discharged capacitu (in Ah) and energy 26 stops. It displays the total discharged capacitu (in Ah) and energy
27 (in Wh). 27 (in Wh).
28 28
29 .. image:: {filename}images/ZPB30A1/zpb30a1.jpg 29 .. image:: {static}images/ZPB30A1/zpb30a1.jpg
30 :alt: Overall view of the ZPB30A1 electronic load 30 :alt: Overall view of the ZPB30A1 electronic load
31 31
32 The device looks pretty nice and reasonably well built. It can do 4 32 The device looks pretty nice and reasonably well built. It can do 4
33 wire measurements. 33 wire measurements.
34 34
35 The device itself is built around a single ST W60N10 N channel MOS 35 The device itself is built around a single ST W60N10 N channel MOS
36 transistor (100V, 60A, 200W) and a STM8S005K6 microcontroller. 36 transistor (100V, 60A, 200W) and a STM8S005K6 microcontroller.
37 37
38 .. image:: {filename}images/ZPB30A1/zpb30a1_board.jpg 38 .. image:: {static}images/ZPB30A1/zpb30a1_board.jpg
39 :alt: Main PCB of the ZPB30A1 electronic load 39 :alt: Main PCB of the ZPB30A1 electronic load
40 40
41 The shunt resistor is a 10mΩ wire. A very small value that explains 41 The shunt resistor is a 10mΩ wire. A very small value that explains
42 the rather big minimal current of 200mA (which means a voltage drop as 42 the rather big minimal current of 200mA (which means a voltage drop as
43 low as 2mV). 43 low as 2mV).
44 44
45 .. image:: {filename}images/ZPB30A1/zpb30a1_mosfet.jpg 45 .. image:: {static}images/ZPB30A1/zpb30a1_mosfet.jpg
46 :alt: Main transistor of the ZPB30A1 electronic load 46 :alt: Main transistor of the ZPB30A1 electronic load
47 47
48 One nice thing with this device is the fact that every component value 48 One nice thing with this device is the fact that every component value
49 is written on the PCB: no need to use the magnifier to read the SMD 49 is written on the PCB: no need to use the magnifier to read the SMD
50 parts values. 50 parts values.
51 51
52 The bottom side of the PCB is pretty empty besides the ground plane. 52 The bottom side of the PCB is pretty empty besides the ground plane.
53 53
54 .. image:: {filename}images/ZPB30A1/zpb30a1_bottom.jpg 54 .. image:: {static}images/ZPB30A1/zpb30a1_bottom.jpg
55 :alt: Bottom side of the PCB of the ZPB30A1 electronic load 55 :alt: Bottom side of the PCB of the ZPB30A1 electronic load
56 56
57 57
58 The most annoying thing is the minimum current of 200mA, which pretty 58 The most annoying thing is the minimum current of 200mA, which pretty
59 hight. It's obviously not designed for small battery or PSU 59 hight. It's obviously not designed for small battery or PSU
78 78
79 So I've probed a bit to see if there are any signals. 79 So I've probed a bit to see if there are any signals.
80 80
81 The overall (messy) setup was: 81 The overall (messy) setup was:
82 82
83 .. image:: {filename}images/ZPB30A1/overall_setup.jpg 83 .. image:: {static}images/ZPB30A1/overall_setup.jpg
84 :alt: Overall testing setup for the ZPB30A1. 84 :alt: Overall testing setup for the ZPB30A1.
85 85
86 During this test, the electronic load was sunking almost 1A at 30V, 86 During this test, the electronic load was sunking almost 1A at 30V,
87 thus dissipating around 30W. The MOSFET transistor was getting a bit 87 thus dissipating around 30W. The MOSFET transistor was getting a bit
88 hot. I measured 65°C with my cheap IR thermometer. 88 hot. I measured 65°C with my cheap IR thermometer.
90 The F pin shows a square signal at 50kHz, and there is some activity on 90 The F pin shows a square signal at 50kHz, and there is some activity on
91 the T pin. I've used my new Rigol DS1054Z scope to try to find out if 91 the T pin. I've used my new Rigol DS1054Z scope to try to find out if
92 the signal is meaningful. And after playing a bit with the Serial 92 the signal is meaningful. And after playing a bit with the Serial
93 decoder, I finally found that: 93 decoder, I finally found that:
94 94
95 .. image:: {filename}images/ZPB30A1/DS1Z_serial.png 95 .. image:: {static}images/ZPB30A1/DS1Z_serial.png
96 :alt: Serial signal on the T pin. 96 :alt: Serial signal on the T pin.
97 97
98 When the ZPB30A1 was actually set up like this: 98 When the ZPB30A1 was actually set up like this:
99 99
100 .. image:: {filename}images/ZPB30A1/zpb30a1_setup.jpg 100 .. image:: {static}images/ZPB30A1/zpb30a1_setup.jpg
101 :alt: Testing setup for the ZPB30A1. 101 :alt: Testing setup for the ZPB30A1.
102 102
103 So the measured voltage is constantly written on the serial port at 103 So the measured voltage is constantly written on the serial port at
104 115200 baud, 8N1. The third value is 1 when it is normally operating, 104 115200 baud, 8N1. The third value is 1 when it is normally operating,
105 and 0 when the voltage is below the limit. 105 and 0 when the voltage is below the limit.

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