8 :series: Tek2445 PSU repair |
8 :series: Tek2445 PSU repair |
9 :series_index: 3 |
9 :series_index: 3 |
10 |
10 |
11 |
11 |
12 After having mostly `destroyed the PSU of my Tek 2445 |
12 After having mostly `destroyed the PSU of my Tek 2445 |
13 <{filename}/TeK2445_2.rst>`_, I've decided to be a bit less foolhardy |
13 <{static}/TeK2445_2.rst>`_, I've decided to be a bit less foolhardy |
14 and I've subscribed to the `yahoo Tek group`_. I discovered that such |
14 and I've subscribed to the `yahoo Tek group`_. I discovered that such |
15 a failure has already been reported there, also after a full recap of |
15 a failure has already been reported there, also after a full recap of |
16 the preregulator and regulator of the power supply. |
16 the preregulator and regulator of the power supply. |
17 |
17 |
18 I also found that I was not completely wrong when I built my |
18 I also found that I was not completely wrong when I built my |
21 It seems to be built on a 75Ω resistor. Mine was not so far, but I |
21 It seems to be built on a 75Ω resistor. Mine was not so far, but I |
22 decided to rebuild one with closer specifications, so I took a new 68Ω |
22 decided to rebuild one with closer specifications, so I took a new 68Ω |
23 resistor and I wrapped some 34 gauge wire around. The result is a bit |
23 resistor and I wrapped some 34 gauge wire around. The result is a bit |
24 cleaner, from: |
24 cleaner, from: |
25 |
25 |
26 .. image:: {filename}/images/tek2445/lr1060.jpg |
26 .. image:: {static}/images/tek2445/lr1060.jpg |
27 :alt: first attempt of a hand made LR1060 chocke. |
27 :alt: first attempt of a hand made LR1060 chocke. |
28 |
28 |
29 to: |
29 to: |
30 |
30 |
31 .. image:: {filename}/images/tek2445/lr1060_v2.jpg |
31 .. image:: {static}/images/tek2445/lr1060_v2.jpg |
32 :alt: a better hand made LR1060 chocke. |
32 :alt: a better hand made LR1060 chocke. |
33 |
33 |
34 |
34 |
35 However, I was stuck because of my dead T1050. Due to the lack of |
35 However, I was stuck because of my dead T1050. Due to the lack of |
36 success getting the main oscillator starts, I end up suspecting that |
36 success getting the main oscillator starts, I end up suspecting that |
48 ===================== |
48 ===================== |
49 |
49 |
50 This transformer is a small input transformer with 4 coils around a |
50 This transformer is a small input transformer with 4 coils around a |
51 common ferrite core: |
51 common ferrite core: |
52 |
52 |
53 .. image:: {filename}/images/tek2445/tr1050.jpg |
53 .. image:: {static}/images/tek2445/tr1050.jpg |
54 :alt: The T1050 input transformer. |
54 :alt: The T1050 input transformer. |
55 |
55 |
56 I was not sure of the specifications of each coil, since mine as (at |
56 I was not sure of the specifications of each coil, since mine as (at |
57 least on one coil) defective. From the schematic, it looked natural |
57 least on one coil) defective. From the schematic, it looked natural |
58 that both the primary windings should have the same charactritics. So |
58 that both the primary windings should have the same charactritics. So |
80 - 0Ω8 |
80 - 0Ω8 |
81 - ~ 10µH |
81 - ~ 10µH |
82 |
82 |
83 I've also quickly checked the voltage ratios using a 42kHz signal: |
83 I've also quickly checked the voltage ratios using a 42kHz signal: |
84 |
84 |
85 .. image:: {filename}/images/tek2445/tr1050_ratio_measurement.jpg |
85 .. image:: {static}/images/tek2445/tr1050_ratio_measurement.jpg |
86 :alt: Measuring the turn-ratios of the T1050 transformer. |
86 :alt: Measuring the turn-ratios of the T1050 transformer. |
87 |
87 |
88 I use CH2 of my scope to probe the signal produced by the `HP890A4 |
88 I use CH2 of my scope to probe the signal produced by the `HP890A4 |
89 <{filename}/hp8904a.rst>`_ linked to pins 1 and 2 (thus a primary |
89 <{static}/hp8904a.rst>`_ linked to pins 1 and 2 (thus a primary |
90 winding), and CH1 on a secondary winding (pins 6-7), which resulted |
90 winding), and CH1 on a secondary winding (pins 6-7), which resulted |
91 in: |
91 in: |
92 |
92 |
93 .. image:: {filename}/images/tek2445/DS1Z_QuickPrint17.png |
93 .. image:: {static}/images/tek2445/DS1Z_QuickPrint17.png |
94 :alt: Measuring the turn-ratios of the T1050 transformer. |
94 :alt: Measuring the turn-ratios of the T1050 transformer. |
95 |
95 |
96 .. image:: {filename}/images/tek2445/DS1Z_QuickPrint18.png |
96 .. image:: {static}/images/tek2445/DS1Z_QuickPrint18.png |
97 :alt: Measuring the turn-ratios of the T1050 transformer. |
97 :alt: Measuring the turn-ratios of the T1050 transformer. |
98 |
98 |
99 As one can see, the turn ratio seems to be 10. Both the 2 secondary |
99 As one can see, the turn ratio seems to be 10. Both the 2 secondary |
100 windings (6-7 and 8-9) which provide power for the preregulator |
100 windings (6-7 and 8-9) which provide power for the preregulator |
101 control (U1030) and the inverter drive (U1062, U1064 and U1066), are |
101 control (U1030) and the inverter drive (U1062, U1064 and U1066), are |
116 - Power up and check for 120V accross load (plus a 1Vpp triangle |
116 - Power up and check for 120V accross load (plus a 1Vpp triangle |
117 wave). |
117 wave). |
118 |
118 |
119 The test load consist in: |
119 The test load consist in: |
120 |
120 |
121 .. image:: {filename}/images/tek2445/psu_test_load.png |
121 .. image:: {static}/images/tek2445/psu_test_load.png |
122 :alt: Primary Test Load. |
122 :alt: Primary Test Load. |
123 |
123 |
124 So I built one and connected it: |
124 So I built one and connected it: |
125 |
125 |
126 .. image:: {filename}/images/tek2445/psu_with_test_load.jpg |
126 .. image:: {static}/images/tek2445/psu_with_test_load.jpg |
127 :alt: The PSU with the test load in place of T1060. |
127 :alt: The PSU with the test load in place of T1060. |
128 |
128 |
129 Was a little anxious when I switch the PSU on, but it did not |
129 Was a little anxious when I switch the PSU on, but it did not |
130 exploded. And the voltage across the dummy load was just fine! |
130 exploded. And the voltage across the dummy load was just fine! |
131 |
131 |
134 PSU was starting... it was not completely stable though, but I was |
134 PSU was starting... it was not completely stable though, but I was |
135 pretty sure this was due to the fact the load was not correct. So I |
135 pretty sure this was due to the fact the load was not correct. So I |
136 reinstalled the PSU in the scope, and gave it a try: |
136 reinstalled the PSU in the scope, and gave it a try: |
137 |
137 |
138 |
138 |
139 .. image:: {filename}/images/tek2445/back_from_the_death.jpg |
139 .. image:: {static}/images/tek2445/back_from_the_death.jpg |
140 :alt: It's alive! |
140 :alt: It's alive! |
141 |
141 |
142 At last! |
142 At last! |
143 |
143 |
144 |
144 |
182 Post Scriptum |
182 Post Scriptum |
183 ============= |
183 ============= |
184 |
184 |
185 For the fun: |
185 For the fun: |
186 |
186 |
187 .. image:: {filename}/images/tek2445/side_by_side.jpg |
187 .. image:: {static}/images/tek2445/side_by_side.jpg |
188 :alt: Side-by-side: DS1054Z vs. Tek2445 |
188 :alt: Side-by-side: DS1054Z vs. Tek2445 |
189 |
189 |
190 Despite the fact the Rigol DS1054Z has an incredible number of |
190 Despite the fact the Rigol DS1054Z has an incredible number of |
191 features for which the Tek cannot compete, I still like this |
191 features for which the Tek cannot compete, I still like this |
192 old puppy a lot. Its front panel is much easier to use: every control is |
192 old puppy a lot. Its front panel is much easier to use: every control is |
193 directly accessible. And yet, I don't think the Rigol can measure both |
193 directly accessible. And yet, I don't think the Rigol can measure both |
194 the rise and fall time (with a decent precision) of a square wave: |
194 the rise and fall time (with a decent precision) of a square wave: |
195 |
195 |
196 .. image:: {filename}/images/tek2445/rise_and_fall.jpg |
196 .. image:: {static}/images/tek2445/rise_and_fall.jpg |
197 :alt: Side-by-side: DS1054Z vs. Tek2445 |
197 :alt: Side-by-side: DS1054Z vs. Tek2445 |
198 |
198 |
199 Beautiful double time-base! |
199 Beautiful double time-base! |
200 |
200 |
201 |
201 |