content/dell2407.rst

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64 64
65 There 2 controller chips on this PSU, the classic pair with a primary PFC 65 There 2 controller chips on this PSU, the classic pair with a primary PFC
66 controller (L6561D) in charge of providing a nice B+ DC rail for the PWM 66 controller (L6561D) in charge of providing a nice B+ DC rail for the PWM
67 controller (NCP1200A) driving the main transformer. 67 controller (NCP1200A) driving the main transformer.
68 68
69 I could easily find datasheets for these 2 chips. But the noce thing when 69 I could easily find datasheets for these 2 chips. But the nice thing when
70 fixing such a mass produced device is that obviously some other people already 70 fixing such a mass produced device is that obviously some other people already
71 had a similar failure to fix. 71 had a similar failure to fix.
72 72
73 It seems that the problem my monitor suffered is a very common one. I found a 73 It seems that the problem my monitor suffered is a very common one. I found a
74 `long thread <https://www.badcaps.net/forum/showthread.php?t=14882&page=1>`_ 74 `long thread <https://www.badcaps.net/forum/showthread.php?t=14882&page=1>`_
75 (obviously on https://www,badcaos.net) where people discuss this flaw and their 75 (obviously on https://www.badcaps.net) where people discuss this flaw and their
76 quest for fixes. Which led me to a PDF with the full schematic of the PSU 76 quest for fixes. Which led me to a PDF with the full schematic of the PSU
77 (which is in fact a BenQ brand). 77 (which is in fact a BenQ brand).
78 78
79 The first stage of the PSU, around the L6561D controller looks like: 79 The first stage of the PSU, around the L6561D controller looks like:
80 80
90 For the record, here are the typical application schematics from datasheets: 90 For the record, here are the typical application schematics from datasheets:
91 91
92 .. image:: {static}/images/dell2407wfp/L6561-AN.svg 92 .. image:: {static}/images/dell2407wfp/L6561-AN.svg
93 :alt: Typical application schematic of the L6561 PFC controller. 93 :alt: Typical application schematic of the L6561 PFC controller.
94 94
95 As tou can see, it is very similar to the first page of the schematic above. 95 As you can see, it is very similar to the first page of the schematic above.
96 This later have the extra power button management circuit, and a few details 96 This later has the extra power button management circuit, and a few details
97 and compenent values are different, but overall, a very close application of 97 and component values are different, but overall, a very close application of
98 the typical application schematic (as expected). 98 the typical application schematic (as expected).
99 99
100 And for the PMW stage, I could not find such a typical application circuit more 100 And for the PMW stage, I could not find such a typical application circuit more
101 advanced than this very basic one (from the datasheet): 101 advanced than this very basic one (from the datasheet):
102 102
148 some junk parts from a PCB laying around, on which are many APT8075BN: 148 some junk parts from a PCB laying around, on which are many APT8075BN:
149 149
150 .. image:: {static}/images/dell2407wfp/junk_pcb.jpg 150 .. image:: {static}/images/dell2407wfp/junk_pcb.jpg
151 :alt: The PCB from which I took an APT8075BN as test Q651 replacement. 151 :alt: The PCB from which I took an APT8075BN as test Q651 replacement.
152 152
153 The leads qre not exactly the same spacing, but I managed to do something: 153 The leads are not exactly the same spacing, but I managed to do something:
154 154
155 .. image:: {static}/images/dell2407wfp/apt8075bn.jpg 155 .. image:: {static}/images/dell2407wfp/apt8075bn.jpg
156 :alt: The APT8075BN used as test Q651 replacement. 156 :alt: The APT8075BN used as test Q651 replacement.
157 157
158 158
159 Which resulted in a rather acrobatic setup: I did not want to fight to make it 159 Which resulted in a rather acrobatic setup: I did not want to fight to make it
160 fit nicely enough that I can screw it on the heatsink (plus it is not 160 fit nicely enough that I can screw it on the heatsink (plus it is not
161 insulated, like the original transistor, so I would have had to find an 161 insulated, like the original transistor, so I would have had to find an
162 insulator. I have some, but finding them would have required a bit fo digging 162 insulator. I have some, but finding them would have required a bit of digging
163 in my overcrowded empire of dirt). 163 in my overcrowded empire of dirt).
164 164
165 The resulting setup looks like: 165 The resulting setup looks like:
166 166
167 .. image:: {static}/images/dell2407wfp/psu-repaired-1.jpg 167 .. image:: {static}/images/dell2407wfp/psu-repaired-1.jpg
168 :alt: The APT8075BN used as test Q651 replacement. 168 :alt: The APT8075BN used as test Q651 replacement.
169 169
170 However, before applying power again, I checked all the silicon components once 170 However, before applying power again, I checked all the silicon components once
171 more. And I discovered (what I missed the first time) that Q653 was also dead. 171 more. And I discovered (what I missed the first time) that Q653 was also dead.
172 172
173 The problem was I had no proper SOT23 replacement part for it. THe good news is 173 The problem was I had no proper SOT23 replacement part for it. The good news is
174 I do have a few 2N7000 that can be used, but are TO92 packages. 174 I do have a few 2N7000 that can be used, but are TO92 packages.
175 So I did a bit of surgery: 175 So I did a bit of surgery:
176 176
177 .. image:: {static}/images/dell2407wfp/hack.jpg 177 .. image:: {static}/images/dell2407wfp/hack.jpg
178 :alt: The APT8075BN used as test Q651 replacement. 178 :alt: The APT8075BN used as test Q651 replacement.
195 195
196 .. image:: {static}/images/dell2407wfp/alive.jpg 196 .. image:: {static}/images/dell2407wfp/alive.jpg
197 :alt: It's alive! 197 :alt: It's alive!
198 198
199 199
200 However, before closing the box, I did a few tests and measurements, for the 200 However, before closing the box, I did a few tests and measurements, for
201 fun. I found the reason for the properly working 19v rail when unloaded at the 201 fun. I found the reason for the properly working 19v rail when unloaded at the
202 beginning: in fact, the L6561D PFC chip is only turned on when some load is 202 beginning: in fact, the L6561D PFC chip is only turned on when some load is
203 detected by the NCP1200A controller. This allows the standby power consumption 203 detected by the NCP1200A controller. This allows the standby power consumption
204 of the monitor to be very low. I believe this is done via the Vcc1 signal that 204 of the monitor to be very low. I believe this is done via the Vcc1 signal that
205 goes from the second stage (PWM controller) to the power on circuitry on the 205 goes from the second stage (PWM controller) to the power on circuitry on the

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