64 |
64 |
65 There 2 controller chips on this PSU, the classic pair with a primary PFC |
65 There 2 controller chips on this PSU, the classic pair with a primary PFC |
66 controller (L6561D) in charge of providing a nice B+ DC rail for the PWM |
66 controller (L6561D) in charge of providing a nice B+ DC rail for the PWM |
67 controller (NCP1200A) driving the main transformer. |
67 controller (NCP1200A) driving the main transformer. |
68 |
68 |
69 I could easily find datasheets for these 2 chips. But the noce thing when |
69 I could easily find datasheets for these 2 chips. But the nice thing when |
70 fixing such a mass produced device is that obviously some other people already |
70 fixing such a mass produced device is that obviously some other people already |
71 had a similar failure to fix. |
71 had a similar failure to fix. |
72 |
72 |
73 It seems that the problem my monitor suffered is a very common one. I found a |
73 It seems that the problem my monitor suffered is a very common one. I found a |
74 `long thread <https://www.badcaps.net/forum/showthread.php?t=14882&page=1>`_ |
74 `long thread <https://www.badcaps.net/forum/showthread.php?t=14882&page=1>`_ |
75 (obviously on https://www,badcaos.net) where people discuss this flaw and their |
75 (obviously on https://www.badcaps.net) where people discuss this flaw and their |
76 quest for fixes. Which led me to a PDF with the full schematic of the PSU |
76 quest for fixes. Which led me to a PDF with the full schematic of the PSU |
77 (which is in fact a BenQ brand). |
77 (which is in fact a BenQ brand). |
78 |
78 |
79 The first stage of the PSU, around the L6561D controller looks like: |
79 The first stage of the PSU, around the L6561D controller looks like: |
80 |
80 |
90 For the record, here are the typical application schematics from datasheets: |
90 For the record, here are the typical application schematics from datasheets: |
91 |
91 |
92 .. image:: {static}/images/dell2407wfp/L6561-AN.svg |
92 .. image:: {static}/images/dell2407wfp/L6561-AN.svg |
93 :alt: Typical application schematic of the L6561 PFC controller. |
93 :alt: Typical application schematic of the L6561 PFC controller. |
94 |
94 |
95 As tou can see, it is very similar to the first page of the schematic above. |
95 As you can see, it is very similar to the first page of the schematic above. |
96 This later have the extra power button management circuit, and a few details |
96 This later has the extra power button management circuit, and a few details |
97 and compenent values are different, but overall, a very close application of |
97 and component values are different, but overall, a very close application of |
98 the typical application schematic (as expected). |
98 the typical application schematic (as expected). |
99 |
99 |
100 And for the PMW stage, I could not find such a typical application circuit more |
100 And for the PMW stage, I could not find such a typical application circuit more |
101 advanced than this very basic one (from the datasheet): |
101 advanced than this very basic one (from the datasheet): |
102 |
102 |
148 some junk parts from a PCB laying around, on which are many APT8075BN: |
148 some junk parts from a PCB laying around, on which are many APT8075BN: |
149 |
149 |
150 .. image:: {static}/images/dell2407wfp/junk_pcb.jpg |
150 .. image:: {static}/images/dell2407wfp/junk_pcb.jpg |
151 :alt: The PCB from which I took an APT8075BN as test Q651 replacement. |
151 :alt: The PCB from which I took an APT8075BN as test Q651 replacement. |
152 |
152 |
153 The leads qre not exactly the same spacing, but I managed to do something: |
153 The leads are not exactly the same spacing, but I managed to do something: |
154 |
154 |
155 .. image:: {static}/images/dell2407wfp/apt8075bn.jpg |
155 .. image:: {static}/images/dell2407wfp/apt8075bn.jpg |
156 :alt: The APT8075BN used as test Q651 replacement. |
156 :alt: The APT8075BN used as test Q651 replacement. |
157 |
157 |
158 |
158 |
159 Which resulted in a rather acrobatic setup: I did not want to fight to make it |
159 Which resulted in a rather acrobatic setup: I did not want to fight to make it |
160 fit nicely enough that I can screw it on the heatsink (plus it is not |
160 fit nicely enough that I can screw it on the heatsink (plus it is not |
161 insulated, like the original transistor, so I would have had to find an |
161 insulated, like the original transistor, so I would have had to find an |
162 insulator. I have some, but finding them would have required a bit fo digging |
162 insulator. I have some, but finding them would have required a bit of digging |
163 in my overcrowded empire of dirt). |
163 in my overcrowded empire of dirt). |
164 |
164 |
165 The resulting setup looks like: |
165 The resulting setup looks like: |
166 |
166 |
167 .. image:: {static}/images/dell2407wfp/psu-repaired-1.jpg |
167 .. image:: {static}/images/dell2407wfp/psu-repaired-1.jpg |
168 :alt: The APT8075BN used as test Q651 replacement. |
168 :alt: The APT8075BN used as test Q651 replacement. |
169 |
169 |
170 However, before applying power again, I checked all the silicon components once |
170 However, before applying power again, I checked all the silicon components once |
171 more. And I discovered (what I missed the first time) that Q653 was also dead. |
171 more. And I discovered (what I missed the first time) that Q653 was also dead. |
172 |
172 |
173 The problem was I had no proper SOT23 replacement part for it. THe good news is |
173 The problem was I had no proper SOT23 replacement part for it. The good news is |
174 I do have a few 2N7000 that can be used, but are TO92 packages. |
174 I do have a few 2N7000 that can be used, but are TO92 packages. |
175 So I did a bit of surgery: |
175 So I did a bit of surgery: |
176 |
176 |
177 .. image:: {static}/images/dell2407wfp/hack.jpg |
177 .. image:: {static}/images/dell2407wfp/hack.jpg |
178 :alt: The APT8075BN used as test Q651 replacement. |
178 :alt: The APT8075BN used as test Q651 replacement. |
195 |
195 |
196 .. image:: {static}/images/dell2407wfp/alive.jpg |
196 .. image:: {static}/images/dell2407wfp/alive.jpg |
197 :alt: It's alive! |
197 :alt: It's alive! |
198 |
198 |
199 |
199 |
200 However, before closing the box, I did a few tests and measurements, for the |
200 However, before closing the box, I did a few tests and measurements, for |
201 fun. I found the reason for the properly working 19v rail when unloaded at the |
201 fun. I found the reason for the properly working 19v rail when unloaded at the |
202 beginning: in fact, the L6561D PFC chip is only turned on when some load is |
202 beginning: in fact, the L6561D PFC chip is only turned on when some load is |
203 detected by the NCP1200A controller. This allows the standby power consumption |
203 detected by the NCP1200A controller. This allows the standby power consumption |
204 of the monitor to be very low. I believe this is done via the Vcc1 signal that |
204 of the monitor to be very low. I believe this is done via the Vcc1 signal that |
205 goes from the second stage (PWM controller) to the power on circuitry on the |
205 goes from the second stage (PWM controller) to the power on circuitry on the |