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84 | 1 | ======================================== |
2 | EIP 545B RF Frequency Counter - Part 5 | |
3 | ======================================== | |
4 | ||
5 | :author: David Douard | |
6 | :Category: Electronics | |
7 | :Tags: test equipment, RF, EIP, 545, 545A, 545B, 575A, 578A, counter | |
8 | :series: EIP545B Frequency Counter | |
9 | :series_index: 5 | |
10 | ||
11 | ||
12 | Thanks to HighPrecision_, I've been able to get a copy of an old version of the | |
13 | EIP documentation *"Additional Service Information for 5XX CW Counters"*. It's | |
14 | unfortunately unavailable online, still, it contains a lot of valuable | |
15 | information. | |
16 | ||
17 | .. _HighPrecision: https://www.eevblog.com/forum/profile/?u=116109 | |
18 | ||
19 | The part dedicated to verifying the Band 3 Microwave Converter (A203) is as | |
20 | follows. | |
21 | ||
22 | ||
23 | Functional verification of the microwave converter | |
24 | ================================================== | |
25 | ||
26 | If you are experiencing any problems in band 3 mode of the EIP 53X, 54X or 57X | |
27 | counters, the following procedure can be used to determine whether the problem | |
28 | is in the microwave convertor or the basic counter. | |
29 | ||
30 | ||
31 | This note describes the verification of the convertor into functional blocks, | |
32 | these include: | |
33 | ||
34 | A. VCO | |
35 | ||
36 | B. YIG filter and video circuit | |
37 | ||
38 | C. 15 dB detected RF amplifier | |
39 | ||
40 | D. VCO power amplifier | |
41 | ||
42 | E. RF leakage | |
43 | ||
44 | If any section of the converter does not conforms to the verification | |
45 | procedure, the convertor assembly is defective and should be returned to the | |
46 | factory for exchange. If the module performs according to the checkout | |
47 | procedure, further troubleshooting is required in the basic counter. Please | |
48 | refer to the manual and to other sections in this binder or consult the factory | |
49 | for assistance. | |
50 | ||
51 | =============== ======== ============================== | |
52 | Models Affected CCN Applicable Microwave Convertor | |
53 | =============== ======== ============================== | |
54 | 535 /B all 2010241-01/03/05 | |
55 | 538 /B all 2010241-01/03/05 | |
56 | 545 all 2010137-01 | |
57 | 548 all 2010137-02/03 | |
58 | 545A 2201 2010137-01 | |
59 | 548A 2301 2010137-02/03 | |
60 | 545A /B 2202-... 2010241-01/03/05 | |
61 | 548A /B 2302-... 2010241-02/04/06 | |
62 | 575A all 2010241-01/03/05 | |
63 | 578A all 2010241-02/04/06 | |
64 | =============== ======== ============================== | |
65 | ||
66 | The difference between 2010137 and 2010241 convertors is the VCO board | |
67 | utilized. The difference makes the converter non-interchangeable. | |
68 | ||
69 | The 2010137-03 is the direct replacement of the 2010137-02. | |
70 | ||
71 | 2010241-: | |
72 | ||
73 | :01/02: IF frequency = 125MHz | |
74 | ||
75 | :03/04: IF frequency = 127MHz | |
76 | ||
77 | :05/06: IF frequency = 127MHz /no check of linearity | |
78 | linearity corrected by software (test 90) | |
79 | used in 2 MHz units | |
80 | ||
81 | The following tests can be performed to verify the operation of the microwave | |
82 | convertor. | |
83 | ||
84 | ||
85 | VCO verification | |
86 | ---------------- | |
87 | ||
88 | 1. Monitor A108 tp 14 (2020198 or 2020200) with DVM (for 2020138 use tp 4). | |
89 | ||
90 | 2. Monitor A109J2 with a spectrum analyzer. Set the center frequency to | |
91 | 370MHz. | |
92 | ||
93 | 3. Program the VCO for 370MHz trough the keyboard:: | |
94 | ||
95 | press TEST 1 0 | |
96 | press 9 8 2 2 1 8 (182218 -- 2 MHz unit) | |
97 | press 9 8 2 0 5 0 (182050 -- 2 MHz unit) | |
98 | ||
99 | *The VCO frequency at A109J2 should be exactly 370 MHz.* Refer to the following | |
100 | table for the appropriate VCO tuning voltage. | |
101 | ||
102 | ======== == ================== | |
103 | A108 P/N TP VCO tuning voltage | |
104 | ======== == ================== | |
105 | 2020138 4 > -4.00 VDC | |
106 | 2020198 14 > -4.00 VDC | |
107 | 2020200 14 + 1.5VDC +/- .25 V | |
108 | ======== == ================== | |
109 | ||
110 | 4. program the VCO for 500 MHz trough the keyboard:: | |
111 | ||
112 | press 9 8 2 2 2 5 (182225 -- 2 MHz unit) | |
113 | press 9 8 2 0 0 0 (182000 -- 2 MHz unit) | |
114 | ||
115 | *The VCO frequency at A109J2 should be exactly 500 MHz.* Refer to the | |
116 | following table for the appropriate VCO tuning voltage. | |
117 | ||
118 | ======== == ================== | |
119 | A108 P/N TP VCO tuning voltage | |
120 | ======== == ================== | |
121 | 2020138 4 > +9.5 VDC +/- .5V | |
122 | 2020198 14 > +10 VDC +/- .5V | |
123 | 2020200 14 + 10 VDC +/- .25 V | |
124 | ======== == ================== | |
125 | ||
126 | 5. select test 07 from the front panel:: | |
127 | ||
128 | press RESET | |
129 | press TEST 0 7 | |
130 | ||
131 | *The VCO should sweep from 370 MHz to 500 MHz in 50 kHz steps with no | |
132 | break-up. Any spur should be less than 60 dBc.* | |
133 | ||
134 | YIG filter and video circuit verification @ 1GHz. | |
135 | ------------------------------------------------- | |
136 | ||
137 | In order for this test to work, the counter must placed in the test 10 mode | |
138 | and there should not be any signal applied to the Band 3 input prior to | |
139 | entering test 10. | |
140 | ||
141 | 1. Monitor terminal E5 of the convertor with the Y channel of an | |
142 | oscilloscope trough a X1 proble. | |
143 | ||
144 | 2. Connect the horizontal output of a sweeper to the X input. | |
145 | ||
146 | 3. No input signal to the counter. | |
147 | ||
148 | 4. Turn the counter off and back on again. Tune the YIG to 1 GHz trough the | |
149 | keyboard:: | |
150 | ||
151 | press TEST 1 0 | |
152 | press 9 8 4 2 0 1 (184201 -- 2 MHz unit) | |
153 | press 9 8 4 0 RESET 4 (1840F4 -- 2 MHz unit) | |
154 | ||
155 | Input a -20dBm signal sweeping from 900 MHz to 1.1 GHz into the Band 3 | |
156 | input. Adjust the offset pot on A108 to center the bandpass of the YIG | |
157 | filter on the display. Reduce the power to -20dBm. *The detected envelope | |
158 | of the filter should be a minimum of 4mV in amplitude with a DC offset | |
159 | less than +/- 50 mV.* | |
160 | ||
161 | Offset adjustment reference designators | |
162 | ||
163 | =================== =========== | |
164 | 2020138 A108 R14 | |
165 | 2020198 A108 R13 | |
166 | 2020200 A108 R10 | |
167 | 2020200 (2MHz unit) use test 10 | |
168 | =================== =========== | |
169 | ||
170 | 2 MHz unit:: | |
171 | ||
172 | press TEST 10 | |
173 | ||
174 | a. press 1840XX | |
175 | b. every bit will change the center with 2 MHz | |
176 | c. goto a. till adj. is done | |
177 | ||
178 | :note: data on 1842 most significant ! (value 1 bit = 510 MHz) | |
179 | data on 1840 least significant ! | |
180 | ||
181 | 15 dB detected RF amplifier on/off verification. | |
182 | ------------------------------------------------ | |
183 | ||
184 | Change the input to 1 GHz, +5dBm. *The detected RF voltage at E5 should be | |
185 | greater than +4VDC.* | |
186 | ||
187 | Turn the amplifier off from the keyboard:: | |
188 | ||
189 | press 9 9 0 1 3 DATA/CLEAR | |
190 | 1 9 0 1 3 DATA/CLEAR (2MHz unit) | |
191 | ||
192 | *The voltage at E5 should decrease by a factor of 30.* | |
193 | ||
194 | VCO power AMP on/off verification. | |
195 | ---------------------------------- | |
196 | ||
197 | 1. remove the input signal to the counter. | |
198 | ||
199 | 2. Turn the A203 power amp on trough the keyboard:: | |
200 | ||
201 | press TEST 1 0 | |
202 | press 9 8 4 3 3 RESET (1843F -- 2MHz unit) | |
203 | ||
204 | *The voltage at E5 should be greater than 10VDC.* | |
205 | ||
206 | 3. Turn the power amp off trough the keyboard:: | |
207 | ||
208 | press 9 8 4 3 3 7 (184337 -- 2MHz unit) | |
209 | ||
210 | *The voltage at E5 should be 0 VDC +/- 50mVDC.* | |
211 | ||
212 | IF amp and IF treshold verification. | |
213 | ------------------------------------ | |
214 | ||
215 | 1. Program the YIG and VCO to count 1 GHz:: | |
216 | ||
217 | press 9 8 4 2 0 1 ; YIG at 1 GHz | |
218 | press 9 8 4 0 RESET 4 ; | |
219 | press 9 8 4 3 3 RESET ; power amp on | |
220 | press 9 8 2 2 2 1 ; | |
221 | press 9 8 2 0 8 7 ; VCO at 437.4 MHz | |
222 | ||
223 | Input 1GHz at -28dBm to Band 3 input connector. Connect the spectrum | |
224 | analyzer to the IF output port (J1) of the covertor. | |
225 | ||
226 | *An IF signal should be displayed approximately 30 dB above the noise floor | |
227 | at apprimately 125 MHz.* Adjust the input signal as necessary to peak this | |
228 | signal. | |
229 | ||
230 | Remove the analyzer and connect a power meter to the IF output port (J1) | |
231 | of the convertor trough a 10 dB path. Monitor terminal E2 on the | |
232 | convertor with a scope and *verify the voltage level to be a TTL low*. | |
233 | Decrease the input power until the level toggles ta TTL high. *The input | |
234 | power level should be between -28dBm and -40 dBm. The IF power should be | |
235 | greater than -5 dBm when E2 toggles from TTL low to a TTL high. The IF | |
236 | power should ne greater then -4 dBm when E2 toggles from a TTL high to a | |
237 | TTL low as input power is increased.* | |
238 | ||
239 | RF leakage test. | |
240 | ---------------- | |
241 | ||
242 | 1. Turn the ocunter off and back on again. | |
243 | ||
244 | 2. Program the YIG to below 500 MHz through the keyboard:: | |
245 | ||
246 | press TEST 1 0 | |
247 | press 9 8 4 2 0 0 (184200 -- 2MHz unit) | |
248 | press 9 8 4 0 0 0 (184000 -- 2MHz unit) | |
249 | ||
250 | Input a +7 dBm signal sweeping from 1 GHz to 18 (26.5) GHz. *The maximum | |
251 | measured voltage at E5 should be .5 mV above the offset level noted in | |
252 | paragraph B above from 1 GHz to 10 GHz and 1mV above the offset level | |
253 | from 10 GHz to 18 (26.5) GHz.* |